IntegRel Engineering successfully executed an advanced piping integrity assessment for a major Oil & Gas facility to prevent unplanned shutdowns. Using a combination of Risk-Based Inspection (RBI), advanced Non-Destructive Testing (NDT), and Fitness-for-Service (FFS) evaluations, the team identified early-stage wall thinning and cracking in a high-vibration section of critical process piping.

Through timely detection and engineering analysis, IntegRel recommended targeted repairs during the next scheduled turnaround, preventing a potential piping failure that could have resulted in over $2 million in production losses.

The project reinforced IntegRel’s commitment to asset integrity, reliability, and safety, demonstrating how proactive inspection and data-driven engineering can extend asset life and reduce operational risks.

Prevented $2M downtime by detecting early piping failure

Client Overview A leading Oil & Gas processing facility operating in a high-pressure, high-temperature service [...]

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