Mechanical Engineering Design & CAE

Our Mechanical Engineering Design & CAE services combine innovative design with advanced computational simulations. We deliver efficient, cost-effective, and safe engineering solutions to meet the demands of heavy industry, mining, oil & gas, and energy sectors. 

At iREC, we combine innovative mechanical design with advanced computer-aided engineering (CAE) simulations to deliver safe, optimized, and cost-effective solutions for the heavy industry, mining, oil & gas, and energy sectors. Our expertise spans from concept design through detailed engineering, ensuring that every solution is robust, efficient, and compliant with international standards. 

Design & Evaluation Services

We provide tailored design and structural solutions that enhance safety, performance, and reliability across multiple industries: 

  • Heavy & Mobile Mining Equipment: Design and analysis of trucks, shovels, and mobile equipment to maximize durability, efficiency, and safety in harsh conditions. 
  • Lifting Equipment & Transport Skids: Engineering and certification of cranes, hoists, and skids, designed to safely handle dynamic loads in compliance with global standards. 
  • Buckets & Mining Truck Beds: Optimized structural designs to increase payload, reduce wear, and extend equipment life. 
  • Rotational Moulded Tanks: Lightweight, durable tank designs for chemical storage, water treatment, and industrial use. 
  • Service Platforms: Ergonomic and safe access platforms and walkways to improve operator safety and productivity. 
  • Metallic & Composite Naval Hulls: Advanced naval hull design and evaluation, leveraging metallic and composite materials for strength, stability, and reduced weight. 
  • Chassis Design & Modification: Engineering and modifications to meet performance targets, improve safety, and comply with standards. 
  • Rolling Stock Engineering: Mechanical design of rail transport systems with a focus on durability, efficiency, and compliance. 
  • Piping Support Systems: Customized supports to reduce vibration, enhance stability, and ensure long-term reliability. 
  • Vibration Isolation Systems: Engineered solutions to minimize vibration and noise, protecting sensitive equipment and extending service life. 
  • Rechargeable Energy Storage Systems: Mechanical design and integration of advanced battery housings and storage systems for renewable energy and electrification projects. 

Our CAE expertise ensures designs are validated, optimized, and reliable under real-world conditions: 

  • Linear & Non-Linear Static Analysis: Stress and deformation studies to evaluate structural integrity under load. 
  • Dynamic Impact Simulation: Modeling of collisions, impacts, and shock events to assess resilience and energy absorption. 
  • Fatigue Life Assessment: Prediction of service life under cyclic loads to prevent premature failure. 
  • Thermal Analysis (Steady-State & Transient): Evaluating heat transfer, thermal stresses, and temperature effects on equipment. 
  • Computational Fluid Dynamics (CFD) & Fluid-Structure Interaction (FSI): Simulation of fluid flow and interactions with structures to optimize performance. 
  • Multi-Physics Simulation: Integrated modeling of mechanical, thermal, fluid, and electromagnetic effects for advanced engineering challenges. 
  • Design Optimization Analysis: Computational tools to refine designs for performance, efficiency, and cost savings. 
  • Buckling & Seismic Loading Assessment: Stability and safety evaluations of critical structures under compression and seismic conditions. 

 

Through mechanical innovation and advanced simulation, iREC helps clients reduce design risks, extend asset life, and improve operational efficiency — ensuring solutions that are safe, reliable, and future-ready.